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THE UNITED STATES
PAVILION
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AT THE NEW YORK
WORLD'S FAIR
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| A "Hovering"
Hollow Square |
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The overpowering
size of the structure became evident as the steelwork took shape.
Of particular interest is one of the four supporting towers (left),
from which extends a diagonal hangar (center), which supports
an outer truss (right).
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Simplified sketch
of the basic structural scheme -- eight giant trusses.

Outer truss

Inner truss
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Functionally it's a building,
but structurally it's a bridge. Or, more accurately, four
bridges.
The sketch [left] illustrates
the basic structural scheme. Essentially, it consists of four
310-ft-long inner trusses, spanning some 174 c-c of the supports,
and extending out 68 ft to support the outer trusses. Both inner
and outer trusses are 57 ft high, c-c of top and bottom chords.
Design of the outer trusses is
evident in the photograph [above]. The top and bottom chords,
and the major vertical and diagonal members are 14 WF sections
of various weights, while secondary horizontals, verticals, and
diagonals are back-to-back angles up to 8 x 4 x 5/8 in size.
The most unusual truss members
are the hangers of the inner trusses (the massive diagonal shown
[above]), which are 81 ft long and are designed for a load of
3595 kips. They are made up of two 32-in.-wide by 2 1/2-in.-thick
plates of A441 steel, with added reinforcement at each end, tieing
into massive (roughly 8-ft-sq x 2 1/4-in.-thick) A441 gusset
plates top and bottom.
The United States Pavilion occupies
a 4 1/2-acre site. It rises above a landscaped plaza, or podium,
about 6 ft above grade. Visitors proceed under the structure,
and up escalators to a court atop a truncated pyramid, from which
point they cross to the lower level of the building by means
of 39-ft-long steel bridges. Exhibits illustrating the theme,
"Challenge to Greatness," are located on the first
floor, along with an auditorium, VIP reception rooms, and staff
offices, all of which occupy one entire segment of the first
floor. A ride transports visitors through the second floor exhibition
area.
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The supporting towers,
83 ft high, are made up of braced box columns, weighting as much
as 55 tons. Each column was erected in one piece! The big
splice plates at top left and right are used for connecting the
massive diagonal hangers.
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View from inner
court during steel erection..
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THE SUPPORTING
TOWERS
The structure's four supports,
too, are of major interest. Each is a tower, comprising four
individual box columns on 11-ft centers, tied together with heavy
bracing. Three of these cores form stairwells, while the fourth
contains an elevator shaft. The columns are of welded plate construction,
about 26-in. square, using plates as thick as 2 3/8-in., and
with additional reinforcing plates.
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Steel supports saved 20 per cent
of the total weight. Originally, the structural design specified
that the column bearings would be located just below the first
floor level, where they would stand on reinforced concrete piers
some 25 ft high, and nearly 25 ft sq in plan. However, the poor
substructure conditions made it necessary to lighten the total
structure as much as possible. Re-examination disclosed that
by simply extending the steel columns another twelve feet down,
thus eliminating about one-half of the reinforced concrete, the
total dead load was reduced by some 20 per cent!
To provide for leveling the gigantic
structure, each tower is equipped to receive eighteen 300-ton-capacity
hydraulic jacks.
Also, an 11-ft-wide moving ramp,
carried on steel beams, extends from a point on the second level
some 80 ft across the diameter of the center well to an opposite
point on the third level. It carries the visitors leaving the
theaters to additional exhibits above, after which they descend
the spiral ramp.
At the third level, radial 27
WF 94 girders connect to the circumferential box girder and extend
inward to support the top exhibit area. Inboard, these girders
tie into a hexagon of 36 WF 300 girders, supported by six main
columns. The radial lines are continued with 18 WF beams, from
each of which are hung the 6 WF 15.5 hangers that extend to the
second-level framing.
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The United States
Pavilion is operated by the United States Commission, Department
of Commerce, Norman K.
Winston, Commissioner; Construction Supervision: General
Services Administration; Architect: Charles Luckman Associates
of New York and Los Angeles; Exhibit Design: Usher-Follis,
Inc.; Cinerama Camera Corporation; Structural Engineer:
Severud-Elstad-Krueger Associates; Mechanical and Electrical
Engineer: Slocum & Fuller; General Contractor:
Del E. Webb Corp.; Steelwork: Bethlehem Steel Company.
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THE FLOOR
FRAMING
The framing spanning 66 ft between
the inner and outer trusses is also of extremely heavy construction,
especially at the deeply cantilevered corners. Wide-flange floor
beams vary from 16 through 36 in., both at this level and at
the second floor, while roof beams range from 14 in. through
36 in. Both floors and the roof are concrete slabs over 3-in.-deep
formed galvanized steel decking. Floor-to-ceiling height of the
lower level is 18 ft; second level is 23 ft.
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the centerline clarifies additional details. The outer balcony,
not accessible to visitors, extends 12 ft from the truss center-line.
It is partially supported by steel mullions on 37-ft centers,
painted while for architectural effect. The interior roofline
cantilevers 32 ft into the inner court, whereas the pedestrian
balconies cantilever 14 ft from the centerline of the inner trusses.
The exterior weather-wall is an illuminated plastic screen, while
the inner court is faced with natural-finish vertical wood slats
relieved by white-painted steel mullions on 9-ft-3-in. centers. |
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Relationship of the
Pavilion with the center court can be better comprehended from
this view. Note, at extreme left, the steelwork for one of the
bridges that extends from the plaza atop the pyramid to the lower
level of the building.
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| Source: "World's Fair
Preview" -- Bethlehem Steel Co. (Courtesy of Tom Wentland) |
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